8615620623075
greatsales02@tjkyj.com
enEnglish

Two stage Compression Screw Air Compressor

Two stage Compression Screw Air Compressor
Details:
45Kw two-stage compression permanent magnet variable frequency screw air compressor
Industrial air pump electric compressor of air is high-pressure and oil-free
45kW (approximately 60 horsepower) is classified as a medium to large-sized power unit in industry. The two-stage compression is particularly suitable for customizing medium and high-pressure models at 1.0MPa, 1.2MPa, and even 1.6MPa.
Under high-pressure conditions, the energy-saving advantage of two-stage compression will be infinitely magnified (the higher the pressure, the more electricity two-stage saves compared to single-stage), making it highly suitable for industries that require a continuous and stable high-pressure gas source, such as laser cutting, bottle blowing, hardware manufacturing, molds, and heavy industry.
Send Inquiry
Description
Send Inquiry
 
 
product key technologies
91fb6bfa-a920-452b-889d-78cf9196e2f8
01.

The core advantage of two-stage compression (two-stage compression) : extremely energy-efficieny

• Near-isothermal compression: The originally one-step compression process is divided into two stages. The high-temperature gas after the first stage of compression is cooled by oil injection between stages to lower its temperature before entering the second stage of compression. This design is closest to the most power-efficient "isothermal compression", saving 15% to 25% of electricity compared to single-stage screw compressors.
• Reduce leakage and enhance volumetric efficiency: The pressure ratio at each stage (the pressure difference before and after) decreases significantly, greatly reducing air leakage in the rotor clearance and resulting in a notable increase in gas production (exhaust volume).
• Extended service life: Due to the significant reduction in the load and axial force borne by each stage of the bearing, the service life of the head rotor is extended by more than twice.

 

 

 

 

 

 

 

 

 

 b152f3fd-9f6f-42b3-9e89-35d750718b5e.png

02.                                

The matching degree between "high pressure" and "industrial gas"

45kW (approximately 60 horsepower) is classified as a medium to large-sized power unit in industry. The two-stage compression is particularly suitable for customizing medium and high-pressure models at 1.0MPa, 1.2MPa, and even 1.6MPa.
Under high-pressure conditions, the energy-saving advantage of two-stage compression will be infinitely magnified (the higher the pressure, the more electricity two-stage saves compared to single-stage), making it highly suitable for industries that require a continuous and stable high-pressure gas source, such as laser cutting, bottle blowing, hardware manufacturing, molds, and heavy industry

 

 

What is the use?

The 45kW two-stage compression permanent magnet variable frequency screw air compressor is widely used in industrial production due to its combination of high pressure, large air production and excellent energy-saving features.

High-precision advanced processing and manufacturing

Laser cutting industry: This is the most typical application of this model. Modern medium and high-power laser cutting machines (such as those above 10,000W) require high-pressure dry air at 1.6MPa or even higher to blow away the slag. The 45kW two-stage compressor can provide stable, high-pressure and anhydrous air, which directly determines the smoothness and speed of the cutting surface.
• Precision hardware and automotive parts manufacturing: Pneumatic tool changing in the tool magazine for driving large stamping machines, pneumatic manipulators, and precision CNC machine tools, with a constant pressure (fluctuation of ±0.01 MPa), can ensure processing accuracy.

Process gas drive and spraying

Automobile painting and surface treatment: In auto repair shops or manufacturing plants, the air source is used for automatic painting lines. In combination with the precision filter at the rear end, it can provide oil-free and water-free air, preventing bubbles, particles or craters from appearing in the car paint.
Sandblasting and rust removal: In heavy industry, high-pressure sandblasting machines are used, which utilize high-pressure air to drive abrasives to peel off rust and old paint from the surface of metals..

Blow molding and plastic packaging

PET plastic bottle blowing machine: Although ultra-high pressure bottle blowing (such as for medicine bottles and mineral water bottles) requires a pressure of over 3.0MPa, for many hollow bottle blowing and the production of thick-walled bottles for daily chemical products, a 45kW two-stage compressor can be perfectly adjusted to 1.2Mpa - 1.6Mpa, which is more energy-efficient and has extremely low noise compared to traditional piston machines.

 

 

 
Technical Specificationss for product use
 

Lorem ipsum dolor sit, amet consectetur adipisicing elit.

01/

Energy saving type two stage compression screw air compressor can effectively reduce energy consumption and thus bring higher effciency. Under the same power,the energy saving is 15%-25% under different working conditions

02/

The two stage compressor head combines the first stage compressor rotor and the two stage compressor rotor in a housing,and directly driven by helical gear,each stage rotor can get linear velocity. Compared with single-stage compression,two strage compression is similar to isothermal compression with energy saving.

03/

Reduces the internal leakage and improves the volume efficiency.

04/

Greatly reduces the bearinig load,improves the bearing life,and extends the life of air end.

 

 

 

 

 

 

 

Hot Tags: Two stage Compression Screw Air Compressor, China Two stage Compression Screw Air Compressor manufacturers, suppliers, factory, 100 hp rotary screw air compressor, 7 5 hp rotary screw air compressor, air compressor 100 hp air cooled, best screw air compressor, industrial rotary screw air compressor, portable screw air compressor

No. Model Working Pressure(Mpa) Flow capacity(m³/min) Power(Kw) Noise(dB a) Overall Dimensiones(mm) Outlet pipe diameter Weight(kg)
1 TKL-15F-Ⅱ   0.7/0.8/1.0/1.3 2.9/2.7/2.3/2.2 15 66 1500×950×1400 G1-1/2 500
2 TKL-18F-Ⅱ
0.7/0.8/1.0/1.3
3.6/3.5/3.0/2.5 18.5 66 1500×950×1400 G1-1/2 520
3 TKL-22F-Ⅱ
0.7/0.8/1.0/1.3
4.3/4.0/3.5/3.0 22 66 1500×950×1400 G1-1/2 530
4 TKL-30F-Ⅱ
0.7/0.8/1.0/1.3
6.5/6.4/5.0/4.2 30 68 1700×1000×1310 G1-1/2 700
5 TKL-37F-Ⅱ
0.7/0.8/1.0/1.3
7.2/7.0/6.0/5.5 37 68 1700×1000×1310 G1-1/2 750
6 TKL-45F-Ⅱ
0.7/0.8/1.0/1.3
9.7/9.5/8.8/8.1 45 68 1900×1183×1662 DN50 1150
7 TKL-55F-Ⅱ
0.7/0.8/1.0/1.3
12/11.5/10.9/10.5 55 72 1900×1183×1662 DN50 1200
8 TKL-75F-Ⅱ
0.7/0.8/1.0/1.3
16.5/16.1/14.5/12.5 75 72 2000×1250×1644 DN65 1550
9 TKL-90F-Ⅱ
0.7/0.8/1.0/1.3
20.5/19.8/16.5/13.5 90 75 2300×1573×1957 DN80 1800
10 TKL-110F-Ⅱ
0.7/0.8/1.0/1.3
24.5/24.0/19.8/17.2 110 78 2740×1600×2064 DN80 2850
11 TKL-132F-Ⅱ
0.7/0.8/1.0/1.3
29.0/28.3/23.2/19.2 132 78 2740×1600×2064 DN80 2900
12 TKL-160F-Ⅱ
0.7/0.8/1.0/1.3
34.0/33.3/28.4/23.6 160 78 3100×2000×2404 DN100 3500
13 TKL-185F-Ⅱ
0.7/0.8/1.0/1.3
40.7/38.5/33.3/28.4 185 78 3100×2000×2404 DN100 4000
14 TKL-200F-Ⅱ
0.7/0.8/1.0/1.3
43.9/41.3/38.5/33.5 200 78 3100×2000×2404 DN100 4100
15 TKL-220F-Ⅱ
0.7/0.8/1.0/1.3
48.5/46.0/40.8/37.6 220 80 4200×2250×2362 DN125 4850
16 TKL-250F-Ⅱ
0.7/0.8/1.0/1.3
55.5/52.5/44.9/40.3 250 80 4200×2250×2362 DN125 4900
17 TKL-280F-Ⅱ
0.7/0.8/1.0/1.3
59.3/56.0/51.0/42.6 280 80 4200×2250×2362 DN125 5400
18 TKL-315F-Ⅱ
0.7/0.8/1.0/1.3
67.2/65.0/58.5/50.0 315 80 4000×2150×2452 DN125 7500
19 TKL-355F-Ⅱ
0.7/0.8/1.0/1.3
75.0/73.0/67.5/53.8 355 80 4200×2250×2452 DN125 7700
20 TKL-400F-Ⅱ
0.7/0.8/1.0/1.3
85.3/84.0/77.0/59.1 400 82 4600×2300×2740 DN150 7800
21 TKL-450F-Ⅱ
0.7/0.8/1.0/1.3
96.8/93.0/84.0/73.4 450 82 4600×2300×2740 DN150 9300
22 TKL-500F-Ⅱ
0.7/0.8/1.0/1.3
106.8/103.4/93.0/81.0 500 84 4600×2300×2740 DN150 9700
23 TKL-560F-Ⅱ
0.7/0.8/1.0/1.3
120/114/103/88.9 560 86 4600×2300×2740 DN150 9900
24 TKL-630F-Ⅱ
0.7/0.8/1.0/1.3
128/121.7/114/96.7 630 86 4600×2300×2740 DN150 10000

 

You Might Also Like
Send Inquiry